Collection: Sustainable, Durable & Customizable Padded Mailers

Protect your products with sustainable padded mailers made for secure, eco-friendly shipping. Our customizable padded mailers offer extra cushioning without the waste, perfect for brands that want durable protection and sustainable materials in one package.
Get a custom Quote

  • Customizable Features

    • Size: Available in various dimensions to fit your products perfectly.
    • Print: Full-color, full-bleed printing on one or both sides for impactful branded designs.
    • Color: Match your mailers to any Pantone color for a seamless brand look.
    • Thickness: Tailor the thickness to your needs, whether for robust durability or minimal weight.
    • Adhesive Strips: Choose between one or two adhesive strips for convenient returns or reuse.

Why Choose Our Sustainable Custom Bubble Mailers?

Premium custom bubble mailers designed to protect fragile products while supporting your sustainability goals.

Strong and Reliable

Strong and Reliable

Custom padded mailers built to keep fragile items safe during shipping.

Eco-Friendly Materials

Eco-Friendly Materials

Available in post-consumer recycled or fully compostable options

Trusted Certifications

Trusted Certifications

Certified by standards like GRS and TÜV Austria for verified sustainability.

Suitable for Many Products

Suitable for Many Products

Great for electronics, cosmetics, accessories, and other delicate items.

  • Fragile Product Shipping

    Keep delicate items protected with cushioned, durable mailers designed to absorb impact during transit.

  • Electronics & Accessories

    Perfect for phones, chargers, earbuds, small gadgets, and tech accessories that need extra padding.

  • Cosmetics & Personal Care

    Securely ship beauty products, skincare items, and small cosmetic kits without worrying about breakage.

  • Jewelry & Small Goods

    Safely package jewelry, handmade goods, and small retail items using lightweight protective extra padding.

  • Subscription Boxes

    Enhance monthly subscription shipments with padded mailers that protect items and keep your branding front and center.

  • Gift Packaging

    Add a premium feel to gifts with cushioned, custom-designed padded mailers that keep contents safe and beautifully presented.

Our Custom Padded Mailers Packing Materials

Material
Recycled Content
Recyclable
Home Compostable
Industrial Compostable
Certification
D42 Film TUV, BPI
D41 Film TUV, BPI
D42 Bubble TUV, BPI
R100 #4 GRS
R100P #4 GRS
Renewa #4 GRS
P100 #4 GRS
D39 Bubble #4 GRS
Kraft Paper Curbside Yes* FSC
White Kraft Curbside Yes* FSC
Kraft Corrugate Curbside Yes* FSC
Ocea™ Garment Film Partial Curbside Yes* FSC

Frequently Asked Questions

Are custom padded mailers more expensive than regular mailers?

Costs depend on the material you choose. Recycled padded mailers are often competitively priced, while compostable or specialty materials may be slightly higher. Getting a custom quote is the best way to compare options for your needs.

What are typical lead times like for the padded mailers?

All stock packaging ships same-day from San Diego, California. Domestic shipping is free and carbon-neutral, and takes around 2-5 days depending on shipping destination. International options are available as well.

For custom padded mailers orders (5,000 MOQ), current lead times are ~35-65 days depending on our production schedule and transit times. Rush options are available.

What are the MOQs for custom projects?

Our current MOQ for customization is 5,000 (10,000 for Pouches). The following features can be customized:
- All-over print on all sides of the packaging
- Sizing and volume
- Thickness and barrier
- Number of adhesives and tear strips

Do you work with distributors?

Yes! If you’re a business/distributor that currently ships over 2,000 packages a month, we have custom & high-volume manufacturing options available for you. For stock packaging, bulk discounts are also available at the 5,000 unit minimums. Credit applications available upon request. Let us know if this is something you’d like to explore!

What certifications does EcoPackables packaging have?

Our EcoPackables D-films™ and E-laminates™ adhere to the following standards:

EN 13432, ASTM D6400, AS 4736/AS 5810 and TÜV OK Compost Home. Our products are certified by TÜV Austria, Din Certco, ABA for industrial composting, or certified as home compostable by TÜV Austria and ABA.

Our 100% Recycled Plastic Films are GRS 4.0 Certified.

Our 100% Post-Consumer Recycled Paper Films are FSC Certified.

Are custom padded mailers durable enough for fragile items?

Yes. Our padded mailers are engineered for strong cushioning and impact protection. Whether bubble-lined or paper-padded, each style is tested for durability, tear resistance, and moisture protection.

Can I get a sample of custom padded mailers before placing a full order?

Yes. We offer sample packs so you can test materials, sizes, and print quality before committing to a larger custom order. This helps you confirm the right fit for your products and brand.

  • Global Partner for Local Manufacturing

    Our USA manufacturing plant helps you reduce lead times and manufacture locally. We also have two global manufacturing sites in India and China to help with garment bag production, and other needs!

Need a little guidance? Check out our guides:

Apparel: e-Commerce packaging guide

Accessories: an e-commerce packaging guide

Guide to Inner Packaging

Hats: an e-Commerce Packaging Guide