Try out a sample from our sample packs!
Our 100% Recycled Honeycomb Paper Mailers are made from FSC-certified kraft paper, offering a plastic-free, compostable, and recyclable alternative to bubble mailers. Built with honeycomb padding, these mailers provide enhanced protection for fragile items.
-
Stock Sizes:
- 10 x 6” (Internal: 9.5 x 6") – Case Size: 200 Units
- 12.9 x 8.5” (Internal: 12 x 8.5") – Case Size: 150 Units
- Certification: FSC Certified
Try out a sample from our sample packs!
Our Custom 100% Recycled Honeycomb Paper Mailers are FSC-certified, compostable, and recyclable, offering a sustainable, plastic-free packaging option with honeycomb padding for extra protection.
- Size: 3.94x3.94" to 18.5x19.68"
- Print: Full-bleed, two-sided, 5 color max
- Material: Natural kraft or white paper finish
- Tear Strip: Optional
- MOQ: 5,000 units
- Daily Capacity: 35,000 units
- Certification: FSC Certified
Regular price
$124.95
Sale price
$124.95
Regular price
Unit price
per
×
We Work With
About Honeycomb Mailers
Our 100% Recycled Custom Honeycomb Paper Mailers are a fully plastic-free alternative to traditional bubble mailers. Made from FSC-certified recycled kraft paper, they are completely compostable and curbside recyclable. The built-in honeycomb padding provides strong protection for fragile items while reducing environmental impact. These mailers are ideal for brands looking for durable, sustainable, and customizable packaging without using plastic.
Perfect Packaging for:
- Apparel & Fashion Items
- Cosmetics & Beauty Products
- Healthcare & Wellness Goods
- Art Supplies & Handcrafted Items
- Books, Prints & Stationery
- Gadgets & Small Electronics
Key Features of Recycled Honeycomb Mailers
- Plastic-Free & Eco-Friendly Made from FSC-certified recycled kraft paper with no plastic components. Fully compostable and curbside recyclable.
- Strong Honeycomb Padding The internal honeycomb structure adds reliable cushioning for fragile products, ensuring safe delivery during transit.
- Fully Customizable Customize size, color, design, and print. Options include full-bleed, two-sided printing (up to 4 colors) and natural kraft or white finishes.
- Durable Construction Built from 100gsm FSC paper with 80gsm expanded honeycomb padding, offering strength, tear-resistance, and dependable protection.
- Cost-Effective Sustainable Packaging An affordable, environmentally friendly replacement for plastic bubble mailers—without compromising performance.
Materials
Recycled Kraft Paper
FSC-Certified Post-Consumer Recycled Paper that is printed on with non-toxic inks. Heavily customizable and available in 90-330gsm.
Recycled Honeycomb Mailer Specifications & Production Details
- Stock Sizes:
- 10 × 6" (Internal: 9.5 × 6") – Case: 200 units
- 12.9 × 8.5" (Internal: 12 × 8.5") – Case: 150 units - Custom Options:
- Printing: Full-bleed, two-sided, up to 4 colors
- Adhesive Strips: 1–2 strips
-Tear Strip: Optional perforation
-Exterior Finish: Kraft or White
-Paper Weights: 90–330gsm outer layer & 80gsm honeycomb padding - Minimum Order Quantity: 5,000 units
- Daily Production Capacity: 35,000 units
- Certification: FSC Certified
- Samples: Available through EcoPackables sample kits
How to Get Custom Honeycomb Mailers in 3 Simple Steps
-
Tell Us About Your Project
Choose your quantity, sizing needs, preferred paper finish, and any important details about your custom honeycomb mailers.
-
Upload Your Design & Contact Info
Share your logo or artwork file, and quickly fill in your basic contact information so we can prepare your custom quote.
-
Get Your Quote
Click “Get Quote” and our team will review your request. We’ll send you a quote and next steps to bring your custom honeycomb mailers to life.
Let customers speak for us
Sustainability & End-of-Life
Recycled honeycomb mailers are made from FSC-certified recycled kraft paper, offering a plastic-free, compostable, and curbside-recyclable alternative with strong built-in protection.
Made
From FSC-certified recycled kraft paper with honeycomb padding.
Shipped
Delivered to your warehouse or customers
Reused
Can be repurposed for secondary shipping or storage
Recycled
Easily recycled through curbside programs
Frequently Asked Questions
Are your custom honeycomb mailers recyclable?
Yes, our Custom Honeycomb Paper Mailers are curbside recyclable, making it easy and convenient for you to contribute to sustainable waste management. Simply place them in your curbside recycling bin, and they'll be collected and processed with other paper product
What is a Recycled Honeycomb Mailer?
A recycled honeycomb mailer is a padded paper envelope made from FSC-certified, post-consumer recycled kraft paper. The interior uses an expanded honeycomb structure that provides cushioning without plastic.
Are your custom honeycomb mailers certified?
Yes. The paper used in our honeycomb mailers is FSC Certified, ensuring responsibly sourced, recycled fibers with no new trees cut down.
Do you offer high volume / bulk options
If you’re a business/distributor that currently ships over 2,000 packages a month, we have custom & high-volume manufacturing options available for you. For stock packaging, bulk discounts are also available at the 5,000 unit minimums. Let us know if this is something you’d like to explore!
When should I choose honeycomb mailers over other padded options?
Choose recycled honeycomb mailers when you want plastic-free protection for items like apparel, cosmetics, books, art supplies, or small electronics. They offer strong cushioning and an eco-friendly unboxing experience.
How do I choose the right size bubble mailer for my products?
Pick a honeycomb mailer slightly larger than your product:
- Slim items (prints, documents): choose a snug fit.
- Bulkier goods (small boxes, accessories): choose a size with extra room. Custom honeycomb mailers can be produced in many sizes to fit your exact needs.
Do you have minimum order requirements?
Yes. The minimum custom order is 5,000 units, with a daily production capacity of up to 35,000 units. We also offer sample kits so you can test the material and print quality before placing a bulk order.
How durable are the recycled custom honeycomb mailers?
Custom honeycomb mailers are more durable than most people realize. Their unique honeycomb structure offers superior cushioning, protecting items during transit. Despite their lightweight design, they resist tearing, punctures, and even water, ensuring your packages stay safe and dry.
How long do custom honeycomb mailers last?
When stored in a cool, dry place, honeycomb mailers remain durable for 12+ months, maintaining their protective padding and adhesive strength.