Our Recycled Plastic Bubble Mailers provide cost-effective, sustainable protection for shipping, using GRS 4.0-certified, post-consumer recycled content. Available in stock and custom options, these mailers offer a durable, eco-friendly alternative for various shipping needs.
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Stock Sizes:
- 6 x 10” (Internal: 5.22” x 10”) – Case Size: 300 mailers
- 7.5 x 10.5” (Internal: 6.72" x 10.5") – Case Size: 300 mailers
- 8.5 x 12” (Internal: 7.72” x 12”) – Case Size: 200 mailers
- 10.5 x 16" (Internal: 9.72" x 16") – Case Size: 200 mailers
Note: We’re refreshing our design. While we make the switch, some orders may include a mix of old and updated designs.
Try out a sample from our sample packs!
Our Custom Recycled Bubble Mailers are a sustainable, cost-effective packaging solution made from GRS 4.0-certified film, blending pre-consumer and post-industrial recycled content. Fully customizable, these mailers offer outstanding protection and recyclability.
- Size: 3.94x3.94" to 18.5x19.68"
- Print: Full-bleed, two-sided, 5 color max
- Adhesive Strips: 1-2
- Perforation for tear strip: Optional
- MOQ: 5,000 units
- Daily Capacity: 35,000 units
- Certification:GRS 4.0 Certified
Regular price
$116.99
Sale price
$116.99
Regular price
Unit price
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About Recycled Bubble Mailers
Our Custom Recycled Bubble Mailers are a durable, eco-friendly alternative to traditional plastic bubble mailers. Made from GRS 4.0–certified recycled film, they blend both pre-consumer and post-industrial recycled content to reduce waste while maintaining strong cushioning for fragile items. Fully recyclable at thin-film drop-off centers, these mailers offer a sustainable, protective, and customizable packaging option for brands looking to lower their environmental footprint without sacrificing performance.
Perfect Packaging for:
- Cosmetics & Beauty Products
- Healthcare & Wellness Items
- Apparel & Accessories
- Books & Printed Goods
- Electronics & Small Gadgets
- Jewelry & Fragile Items
Key Features of Recycled Bubble Mailers
- GRS 4.0 Certified & Sustainable Made from a blend of pre-consumer and post-industrial recycled film, verified through the Global Recycled Standard for responsible sourcing and production.
- Fully Customizable Choose your size, color, and design with full-bleed, two-sided printing (up to 4 colors), and optional tear-strip perforations for an elevated customer experience.
- Durable & Protective Bubble-lined construction provides reliable cushioning and impact protection for delicate goods during shipping.
- Recyclable Thin-Film Material Designed for easy end-of-life recycling at thin-film drop-off centers, supporting a circular plastics economy.
- Cost-Effective Branding Custom printing allows brands to maintain strong visual identity while using an affordable and eco-friendly mailer solution.
Materials
EcoPackables D39 Bubble
GRS 4.0 Certified Film that is made from a blend of pre-consumer (50-75%) and post-industrial waste (25-50%). Often paired with a recycled kraft exterior, or with EcoPackables D42 Film. Colors can be customized.
Recycled Bubble Mailer Specifications & Production Details
- Size Options: 3.94" × 3.94" up to 27.56" × 27.56"
- Printing: Full-bleed, two-sided, up to 4 colors
- Adhesive Strips: 1–2 strips
- Tear Strip: Optional perforation
- Minimum Order Quantity: 5,000 units
- Daily Production Capacity: 35,000 units
- Certification: GRS 4.0 Certified
- Samples: Available through EcoPackables sample kits
How to Get Custom Recycled Bubble Mailers in 3 Simple Steps
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Tell Us About Your Project
Choose your quantity, timeline, preferred mailer style, and add any important project details we should know.
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Upload Your Design & Contact Info
Share your logo or artwork file, and quickly fill in your basic contact information so we can prepare your custom quote.
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Get Your Quote
Click “Get Quote” and our team will review your request. We’ll send you a quote and next steps to bring your custom bubble mailers to life.
Let customers speak for us
Sustainability & End-of-Life
Recycled bubble mailers reduce virgin plastic waste and support a circular plastics economy, using GRS-certified recycled film to provide durable cushioning for fragile products.
Made
From FSC-certified, post-consumer recycled kraft paper
Shipped
Delivered to your warehouse or customers
Reused
Can be repurposed for secondary shipping or storage
Recycled
Returned to the cycle through store drop-off programs
Frequently Asked Questions
Are your custom bubble mailers recyclable?
Yes. Our recycled bubble mailers are recyclable at thin-film drop-off centers, and labels do not need to be removed, shipping labels are acceptable contaminants and are separated during the recycling process.
What is a Recycled Bubble Mailer?
Recycled bubble mailers are padded shipping envelopes made from GRS 4.0–certified recycled plastic film. They offer strong cushioning for fragile items while reducing plastic waste by reusing pre-consumer and post-industrial materials.
Are your custom bubble mailers certified?
Yes. The custom recycles bubble mailers are GRS 4.0 Certified, ensuring verified recycled content, responsible sourcing, and ethical production practices throughout the supply chain.
Do you offer high volume / bulk options
If you’re a business/distributor that currently ships over 2,000 packages a month, we have custom & high-volume manufacturing options available for you. For stock packaging, bulk discounts are also available at the 5,000 unit minimums. Let us know if this is something you’d like to explore!
When should I choose recycled bubble mailers over other padded options?
Choose recycled bubble mailers when you need impact-resistant cushioning for fragile or delicate products like electronics, cosmetics, books, or accessories. They offer strong protection while using significantly less virgin plastic.
How do I choose the right size bubble mailer for my products?
Select a bubble mailer slightly larger than your item to ensure easy sealing and proper protection.
- Slim items (books, documents): choose a snug fit.
- Bulkier goods (tech accessories, small boxes): choose a larger or gusset-compatible size. Custom bubble mailers can be made in sizes up to 27.56 × 27.56 inches, allowing a precise fit.
Do you have minimum order requirements?
Yes. The minimum custom order is 5,000 units, with a daily production capacity of up to 35,000 units. We also offer sample kits so you can test the material and print quality before placing a bulk order.
Are custom recycled bubble mailers durable?
Absolutely. These mailers provide strong cushioning, tear resistance, and reliable impact protection, performing similarly to traditional bubble mailers but with significantly reduced environmental impact.
How long do custom recycled bubble mailers last?
Stored in a cool, dry place, recycled bubble mailers remain durable for 12 months or more, retaining their adhesive strength and protective padding.